Kirkthorpe Weir Hydropower Scheme

Largest ever low-head hydro scheme in West Yorkshire
CLIENT
Yorkshire Hydropower, part of Barn Energy
LOCATION
River Calder, near Wakefield
DATE COMPLETED
December 2016
VALUE
£3.2m
DURATION
61 Weeks
CLIENTS AGENTS
Cobalt Project Management, ANF Consulting, JNP Group

Overview

The Kirkthorpe hydropower scheme is the largest low-head river hydro plant ever to be built in Yorkshire.

The £5.3m hydropower scheme will use the flow of the River Calder to power a single 500kW axial turbine that will generate around 2.3million units of carbon-free electricity per year, equivalent to the consumption of 800 households. It will run 24/7, 10-11 months of the year, for at least the next 100 years. Salmon, eels and other migratory fish will be able to pass the hydro scheme’s weir safely, protected by the 33-tonne custom-designed inlet screen.

The scheme was single sourced, a testament to the commercial collaboration between Yorkshire Hydropower and EWCE and also of the successful delivery and working relationships developed between EWCE and the client’s design consultants and project management team on the previous hydro scheme at Thrybergh Weir.

EWCE were appointed to undertake the following civil works:

  • Installation of a sheet piled cofferdam with 13m long sheet piles in order to construct a new reinforced concrete structure for the axial turbine adjacent to the existing weir and sluices.
  • Extensive temporary works including temporary Platipus tie back anchors, permanent ground anchors and internal heavy duty propping to cofferdam.

The plant was officially opened by Sir John Armitt, Deputy Chairman of the National Infrastructure Commission on 13 March 2017.

The scheme has been generating exactly what was forecast in terms of electricity which is testament to good design and construction which has been recognised by the industry with the scheme being shortlisted for the 2017 British Construction Industry Awards.

To view a video of the construction of the Kirkthorpe Hydropower System please follow this link: Kirkthorpe Construction 2015-2017

Key Challenges

The works were all undertaken throughout a challenging winter period with high river flows.

There were a significant number of stakeholders, both local and national with whom EWCE liaised with and managed through the construction phase of the project including: local anglers, council parish, the Environment Agency and the Canal & Rivers Trust.

There were also numerous interfaces with 3rd parties managed throughout the works including:  CINK Hydro-Energy – Czechoslovakian turbine manufacturer; screen cleaning contractor – Mayflower Engineering and Northern Powergrid.

The piling platforms were constructed out and into fast flowing water and also close to the edge of the existing river bank with the associated edge stability issues.

Added Value

Yorkshire Hydropower required the scheme to be constructed by an immovable regulatory date, the ‘Feed in Tariff Deadline’.

The EWCE team was involved with the client and their design team during an ECI stage to rationalise the design. This process was instrumental in changing the proposed structure from a contiguous piled wall structure to a tied back sheet pile arrangement which yielded both time and cost savings for Yorkshire Hydropower; the ‘Feed in Tariff Deadline’ was achieved with a number of weeks to spare.

The commercial approach enabled the client to benefit from using the contractors expertise in the design process, for example, EWCE provided input to create a lean temporary works design which minimised internal propping to streamline the reinforced concrete works programme.

Kirkthorpe Weir has an adverse impact on biodiversity and the natural heritage of the waterway. The building and installation of the new fish and eel passes, as part of the project will help secure sustainable fish populations in the river Calder and assist in securing the future of fish eating predators such as otters, heron and kingfisher which depend on sustainable fish stocks in the river. EWCE procured and installed an innovative inlet screen, the first of its type in the UK to protect the fish population whilst maintaining the water flow for generating power.

 

The project is unique in its type. A number of structural options were considered to arrive at a design that worked financially, therefore ensuring viability for renewables on what is fundamentally a borderline enterprise.

EWCE deployed additional resource and employed collaborative working techniques and methods when unforeseen events occurred which ensured the success of the project and maintained programme timescales.

Client Feedback

“Kirkthorpe is a significant and long-term investment in Yorkshire’s energy infrastructure and all credit must go to those involved in its design and construction. Kirkthorpe delivers clean and sustainable energy to local homes and businesses and will further improve the quality of the River Calder for future generations to come.”
Mark Simon
Chief Executive, Barn Energy

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Get in Touch

For all enquiries, please get in touch with the team here at Eric Wright.